Planning Improves Productivity
The Challenge
The company had a growing backlog and customers became frustrated with the longer lead times. They reached out to DB&A to help decrease production times, increase profitability, reduce overtime, while achieving established sales targets.
About the Client
PPC Flexible Packaging™ is a premier high-quality flexible packaging manufacturer dedicated to providing creative packaging solutions. Their capabilities and speed to market have always been their greatest strengths and they are a trusted leader within consumer and cleanroom markets.
Financial Results Snapshot
DB&A Guarantee
- Proposed Project Cost: $288,800
- Guaranteed Savings Rate: $497,500
- Guaranteed ROI: 1.72:1
DB&A Delivered
- Actual Project Cost: $288,800
- Annualized Savings Rate: $1,165,900
- ROI: 4:1
Client Improves Culture, Retains Family Atmosphere
This is custom heading element CATEGORIES: Case Study, Distribution, Improved Efficiencies, Manufacturing, Medical, On-Time Deliveries, Productivity / Throughput The Challenge Despite working excessive amounts of overtime, employees were still not able to meet their on-time delivery schedule or satisfy customer requirements. Orders remained constant, but inventory was building as there were disconnects in their build...
Solving Problems on the Front-Lines
This is custom heading element CATEGORIES: Case Study, Cost Reductions, Improved Efficiencies, Manufacturing, Productivity / Throughput The Challenge At the client's Tennessee location, leadership identified issues concerning culture and behavioral patterns that resulted in inefficient performances causing an impact on the bottom line, profitability. About the Client A global leader in drivetrain and e-Propulsion systems...
Defense Manufacturing Facility Increases Productivity
This is custom heading element CATEGORIES: Aerospace, Case Study, Defense, Distribution, Improved Efficiencies, Manufacturing, Productivity / Throughput The Challenge DB&A was also tasked to initiate and implement change in the culture in each area of operations. Concerns arose regarding current practices, facility maintenance, key equipment maintenance, and production uptime. DB&A understood the concerns and successfully...
Improved Performance Drives Savings
This is custom heading element CATEGORIES: Aerospace, Case Study, Cost Reductions, Defense, Improved Efficiencies, Productivity / Throughput The Challenge The client was looking to create financial capacity in order to upgrade their technical talent and scale its growth through systems and processes. About the Client The client, a global provider of products, services, and solutions...