CATEGORIES: Building Products, Case Study, Cost Reductions, Improved Efficiencies, Manufacturing
HVAC Materials Manufacturer Increase Revenue
The Challenge
LL Building Products was not operating at its full potential at the time it was acquired. As a primary supplier to Home Depot, LL had grown quickly to keep pace with the home improvement giant’s expanding operations. Unfortunately, this rapid growth also magnified the shortcomings of LL’s management infrastructure, resulting in communication breakdowns, widespread inefficiencies, and poor employee morale.
About the Client
LL Building Products is a manufacturer of ventilation systems and HVAC materials—products sold in tandem with roofing supplies — making this new subsidiary a natural complement to GAF’s business.
Financial Results Snapshot
DB&A Delivered
- 20% increase in efficiency
- 50% reduction in temporary labor requirements
- 67% average decrease in scrap
- 45% reduction in inventory, resulting in $3,000 monthly savings on outside warehouse costs
- 29% reduction in overtime
Related Work
Mining Operations Overcomes Efficiency Challenges
Mining Operations Overcomes Efficiency Challenges CATEGORIES: Case Study, Customer Satisfaction, Improved Efficiencies, Machine Utilization, Maintenance, Mining, Productivity / Throughput The Challenge Despite a strong culture and low turnover rates, the company had missed its budget targets for two consecutive years. In 2022, the company missed its delivery goal by 24,000 ore tons In 2023, it...
Praxis Empowers Front-Line Leaders and Regains Competitive Edge
Praxis Empowers Front-Line Leaders and Regains Competitive Edge Praxis Packaging has grown into a multifaceted national packaging center serving the pharmaceutical, over-the-counter medications, and nutritional industries over the span of 35 years. The company was recently acquired by a private equity firm, with the focus of having management grow the top line, while also improving...
Packaging Company Regains Competitive Edge
Packaging Company Regains Competitive Edge CATEGORIES: Case Study, Cost Reductions, Customer Satisfaction, Food, Improved Efficiencies, Medical, Private Equity, Productivity / Throughput The Challenge Praxis Packaging was recently acquired by a private equity firm, with the focus of having management grow the top line, while also improving productivity, reducing costs, and enhancing competitiveness, to win new...
Communications Company Improves Planning and Processes, Increases Profit
Communications Company Improves Planning and Processes, Increases Profit CATEGORIES: Case Study, Cost Reductions, Improved Efficiencies, Productivity / Throughput, Telecommunications The Challenge A turn-key solution-based Telecommunications, Broadband & Wireless organization was experiencing increased costs resulting in much lower profitability than previous years. They reached out to DB&A for help identifying operational and financial opportunities to increase...